Now Available: 2024 Thermoform Circularity Report

Our Process

Custom Solutions Start with a Custom Process

We tailor packaging solutions to align with the visions and goals of each of our clients, and we’re able to do so through a unique process focused on speed and the particular needs of our customers.

Prototype Lab
We listen to understand

We Listen to Understand

Our technical and sales teams work closely with you to understand your needs, requirements, and goals. The insights we gather from these first meetings allow us to move toward an innovative end package that solves current and future challenges.

Creating a custom process

We Ideate With You

Once we understand your project needs, our designers begin ideating. Our designers are all in-house, meaning we’re able to work quickly and collaborate with you during each step of the ideation phase, ensuring our designs are aligned with your goals.

Plastic Ingenuity Team Member Welding

We Sample, Form, and Validate

Once we’re aligned on the design of your thermoforming solution, our in-house prototype lab quickly provides you with samples. Pilot and high volume production tools are then built by our technicians and validated by our quality team.

thermoforming experts

We Help you Get Started

We have locations across the nation making it easy to work with you on site as needed. When your thermoforming solution is complete, we’re available to offer our expertise and insight in person to ensure seamless integration and project success.

Discover the Benefits

Creating custom solutions in house allows us to give our clients an active, collaborative role in the project, prioritizing speed, creativity, and total process control.

  • Orange stop watch icon
    Speed to Market

    Plastic Ingenuity’s in-house team and custom tools reduce downtime, streamline efficiencies, and get you a final solution faster.

  • Orange innovation icon
    Customer-Driven Innovation

    Our collaborative process ensures that we understand your unique business challenges and can creatively craft a package to solve them.

  • Orange flag icon
    Control from Start to Finish

    We never subcontract out concepts, sketches, prototypes, or any other critical part of the thermoforming process. You’ll have full visibility into your project from start to finish.